TCS Launches Lights-Out Factory in Pune to Advance AI-Led Manufacturing

TCS launched India's first lights-out factory lab in Pune with a fully robotic battery pack assembly line for AI manufacturing.

Updated: 10 Sept 2026 • 9:52 am

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TCS Launches Lights-Out Factory in Pune to Advance AI-Led Manufacturing

Quick Answer

The TCS lights-out factory is an Industrial Autonomy and Engineering Lab launched at the company's Sahyadri Park campus in Pune, described as India's first facility of its kind. A lights-out factory refers to a manufacturing setup where autonomous systems run production lines with minimal human intervention. The TCS lights-out factory houses a fully robotic battery pack assembly line and combines digital twins, robotics, industrial AI and factory control systems, letting manufacturers prototype, validate and scale AI-first production systems while reducing deployment risk.

Tata Consultancy Services has opened what it calls India's first lights-out factory lab, aimed at helping manufacturers move from digitally enabled operations toward fully autonomous production, with the TCS lights-out factory positioned as a live testbed for that shift.

Here is what the TCS lights-out factory actually does and which use cases it is built to support.

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Table of Contents

What the Facility Includes

The TCS lights-out factory at Sahyadri Park in Pune houses a fully robotic battery pack assembly line, built as a live, multi-stage setup. It combines digital twins, robotics, industrial AI, factory control systems and real-time operational intelligence to simulate self-optimising factory operations.

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What TCS Says It Solves

Sreenivasa Chakravarti, Global Head and Vice President of Industrial Autonomy and Engineering at TCS, said the lab provides a tangible demonstration of how the Human plus AI model can help enterprises progress from digitally enabled operations to increasingly autonomous production systems. The TCS lights-out factory will support use cases including predictive maintenance, automated quality inspection, real-time process optimisation and human-machine collaboration.

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FAQs

What is the TCS lights-out factory?

Ans. It is an Industrial Autonomy and Engineering Lab launched by TCS at its Sahyadri Park campus in Pune, described as India's first lights-out factory lab for AI-led manufacturing.

What does a lights-out factory mean?

Ans. A lights-out factory refers to a manufacturing facility where autonomous systems operate production lines with minimal human intervention.

What does the facility physically contain?

Ans. It houses a fully robotic battery pack assembly line built as a live, multi-stage production setup.

What technologies does the TCS lights-out factory combine?

Ans. It combines digital twins, robotics, industrial AI, factory control systems and real-time operational intelligence.

What use cases will the lab support?

Ans. Predictive maintenance, automated quality inspection, real-time process optimisation, human-machine collaboration and autonomous factory operations.

Who commented on the launch for TCS?

Ans. Sreenivasa Chakravarti, Global Head and Vice President of Industrial Autonomy and Engineering at TCS, described it as a demonstration of the Human plus AI model.